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HOME › INDUSTRIES › Process Manufacturing
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Process Manufacturing

Process Manufacturing

Process manufacturers face the challenges of complex supply chains and traceability requirements, which are key to quality assurance and brand protection – two essential ingredients for success in the industry. For more than 20 years, IFS has provided process industries with agile ERP software that meets – and even anticipates – these challenges to provide the competitive edge that assures continued success.

INDUSTRY EXCELLENCE

INDUSTRY EXCELLENCE FOR PROCESS MANUFACTURERS

IFS Applications gives you the agility to strike the balance between the efficiency of make-to-stock and the responsiveness required by seasonality, campaigns and other fluctuating customer demands.

A SINGLE, INTEGRATED SOLUTION FOR ALL YOUR NEEDS

ERP software from IFS covers all process manufacturing needs regardless of production mode. Functionality for formulation and recipe management, batch balancing, multiple units of measure (MUoM) and catch weight is native to IFS Applications. As are full traceability and genealogy capabilities. IFS Applications is a single integrated ERP solution for process manufacturing whether your concern is ingredients or parts, formulas or BoMs, bulk or units.

BALANCING SUPPLY AND DEMAND

IFS Applications enables you to plan production to meet the variations in demand that result from seasonality, campaigns and various types of partnerships. Integrated demand planning functionality interacts with the master schedule to ensure that goods are available as advertised or expected. IFS Applications enables you to combine high-volume manufacturing with small-scale production as required.

RETAINING BRAND VALUE

IFS Applications includes failures modes and effects analyses (FMEA), control plans, statistical process control (SPC) and capability studies that support your entire production process, letting you control parts and materials in manufacturing, distribution and inventory locations. Moreover, integrated document management gives you full control of approval routings and revision handling to make regulatory compliance easier and more accurate. And IFS Eco-footprint Management helps you measure and control your environmental impact.

MULTI-SITE, MULTI-LANGUAGE, MULTI-CURRENCY

IFS Applications affords you maximum flexibility. Whether your business is local, regional national or global, you are firmly in control because the ERP software from IFS handles a wide range of languages and currencies across multiple sites. Upstream or downstream in your supply chain – you are in complete command.

Customer Stories | Testimonial

William Grant & Sons

William Grant & Sons

William Grant and Sons (WGS) is an independent, family owned spirits business. Established in 1888, the company counts several award-winning household brand names in its portfolio, including Glenfiddich single malt whisky, Grants blended scotch whisky, Hendricks Gin and Sailor Jerry spiced rum. With UK headquarters and two major distilleries in Scotland, the company also operates its First Drinks Brands division from offices in Southampton and Surrey.

I have no doubt that we chose the right partner in IFS. IFS Applications is working brilliantly for us, helping us to stick to our mandate of adopting and moulding our business around an out-of-the-box ERP solution.
John Brown, Programme Director

  • United Kingdom
  • 1,600 employees worldwide

What they got

  • 360-degree view of the customer
  • Consistent view of all business data across all global sites
  • Stock now reconciled perfectly
  • No modifications
William Grant and Sons Prepares for Growth with IFS Applications
William Grant & Sons
Customer Stories | Testimonial

Butcher's Pet Care

Founded in 1987, Butcher’s Pet Care Ltd. is an independent pet food manufacturer, producing the leading dog food brand, Butcher’s, as well as Classic cat food and Olli dry cat food. Butcher’s Pet Care produces food of the highest quality, using only natural ingredients to ensure superior taste and perfectly balanced, complete meals for pets. All products are available in supermarkets, pet shops, and convenience stores across the UK.

Customer loyalty is still key to our success in the market. The new system will help us to ensure we remain a key brand for retailers and consumers.
David Costello, Head of Marketing

  • United Kingdom
  • Batch Manufacturing
  • Family-owned company with international reach

What they got

  • Advanced forecasting and demand planning capabilities
  • Increased visibility
  • Seamless connection between sales, production and warehouse
  • Smooth implementation with no business disruptions
  • Online analysis facilities and reporting capabilities
Advanced planning and forecasting ERP software from IFS lets Butcher’s Pet Care master demand-driven manufacturing.
Butcher's Pet Care
Customer Stories | Testimonial

Jotun

Jotun

One of the world’s major manufacturers of paints, coatings and powder coatings, the Jotun Group has 5,000 employees in 39 production facilities on all continents. In 2005 revenue amounted to US$ 1,042 million. Jotun develops, produces and sells cost-effective paint and coatings products, and provides customer service and technical support to residential, marine and industrial markets worldwide. The Jotun Group, divided into four business areas, is headquartered in Sandefjord, Norway.

We have already started to roll out parts of the solution internationally. Jotun sites worldwide have been given access to a master database which contains a considerable amount of data, including recipes – our most important assets.
Øyvind Hauge, head of business development

  • Norway
  • Batch Manufacturing
  • More than 7,000 employees and NKR, 11,703 million in revenue in 2008

What they got

  • More standardised business processes provide better control, greater efficiency, and enhanced global collaboration
  • Global solutions, such as a central database for recipes, ensure real-time access to relevant information worldwide
  • Industry solution creates conditions for a future-orientated IT strategy
IFS’ ability to offer a global ERP solution was decisive when Jotun selected a business software partner to help it grow worldwide.
Jotun
Customer Stories | Testimonial

Nestle Water

Nestle WatersNestlé Waters Polska S.A., belonging to the Nestlé Group, was established due to ownership changes involving ESI Polska Sp. z o.o. (formerly ESI Distribution Sp. z o.o.). Currently, Nestlé Waters Polska S.A. includes the former companies, ESI Polska and Nałęczowianka, as well as a branch— Dar Natury.

With IFS Applications we have been able to reduce company operating costs. The IFS solution allows us to keep up with the business and its growing needs.
Jacek Korczykowski, IS Manager Nestlé Waters Polska S.A

  • Poland
  • Batch Manufacturing
  • 100 IFS Applications users

What they got

  • Faster synchronisation of data
  • Capability to determine sales volume at any time
  • Accelerated process of closing financial balances
  • Streamlined work process
  • Improved customer service
  • Reduced operational costs
With IFS solutions, Nestle Water is able to plan its production data for each week and thus determine the required resources.
Nestle Water
Customer Stories | Testimonial

Sniezka

Sniezka

“Sniezka” Paints and Varnishes Plant S.A. was established as a local paint and thinner manufacturer under the name of Chemal in the mid-1980s. Over the span of more than a decade, the small private business transformed itself into a leader among Polish paint and varnish manufacturers. Currently, the company employs over 600 people and is the second paint and varnish manufacturer in Poland in terms of sales.

Today, we can't imagine working without IFS Applications. Access to information from many divisions that are integrated through a common database gives us unprecedented analytical capabilities. And with reports it is easier for us to estimate budget and plan the demand and sales.
Witold Waśko, Vice-President and CFO

  • Poland
  • Batch Manufacturing
  • Employs over 500 people

What they got

  • Data integrity and a single data entry point
  • Improved order reception efficiency
  • Three times shorter order completion
  • Accurate inventory data and minimised inventory
  • Full control over products; inventory ID and traceability using bar codes
  • Accurate analysis and reporting capability
IFS helps improve efficiency and inventory management for Polish paint and thinner producer Sniezka
Sniezka
Customer Stories | Testimonial

Heaven Hill Distilleries

Heaven Hill

Heaven Hill Distilleries, Inc., of Bardstown, Kentucky, is the largest independent, family-owned marketer and producer of distilled spirits in the United States. The company is the second-largest holder of Kentucky bourbon in the world, with more than 650,000 barrels aging at any given time.

We have reduced the order lead time that we require from our customers by 30 percent as a result of the improved planning and operational capabilities that the new system provides us.
Allan Latts, Director of Corporate Planning

  • USA
  • Batch Manufacturing
  • 650,000 casks of bourbon ageing at any given time, with '000s of SKUs

What they got

  • Reduction of finished goods inventory by up to 20 percent
  • Reduction of customer order lead time by 30 percent
Heaven Hill distilleries, the largest independent family owned producer of distilled spirits, streamline order-to-delivery with IFS Applications.
Heaven Hill Distilleries
Customer Stories | Testimonial

Imerys

Imerys

Imerys, the world leader in mineral specialities for industry, transforms, enriches and combines a unique range of minerals, often extracted from its deposits, to offer features essential to its customers' products and production processes. Thanks to their properties these specialities have a great number of everyday applications in consumer durables, fast moving consumer goods, capital goods and construction, and are developing in many growing markets.

At our first meeting I set out a list of requirements that were set in stone. Our first objective was to reduce the number of our modifications by 50% and secondly under no circumstance could the upgrade impinge on the company’s day-to-day business operation.
Michael Dixon, IT Business Project Manager at Imerys

  • Minerals
  • Active interests in 47 countries across 240 industrial locations
  • Sales for 2011 exceeded $3.7bn

What they got

  • Reduced modifications by 60%
  • Increased functionality at core
  • Greater capability
  • Non-disruptive implementation
To meet the demands of ongoing change, Imerys upgraded its IFS business solution - doing away with a huge number of modifications and taking advantage of many new processes in the new release.
Imerys
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Some of our Process Manufacturing Customers

Customer Stories | Testimonial
William Grant and Sons Prepares for Growth with IFS Applications
William Grant & Sons
Customer Stories | Testimonial
Heaven Hill distilleries, the largest independent family owned producer of distilled spirits, streamline order-to-delivery with IFS Applications.
Heaven Hill Distilleries
Customer Stories | Testimonial
To meet the demands of ongoing change, Imerys upgraded its IFS business solution - doing away with a huge number of modifications and taking advantage of many new processes in the new release.
Imerys

Customer Stories | Testimonial
Pharmaceutical group Bial continues 10-year relationship with IFS Applications.
Bial
Customer Stories | Testimonial
The Graal Group streamlines management of financial, manufacturing, purchases, logistics and equipment reliability maintenance, thanks to IFS Applications.
Graal
Customer Stories | Testimonial
The Willamette Valley Co. discovers new revenue opportunities with IFS Applications
Willamette Valley Company - Atrion integration

Customer Stories | Testimonial
Advanced planning and forecasting ERP software from IFS lets Butcher’s Pet Care master demand-driven manufacturing.
Butcher's Pet Care
Documents and Brochures | PDF (4.06MB)
Supply Chain Management - Customer booklet
Supply Chain Management - Customer booklet
Documents and Brochures | PDF (1.99MB)
Manufacturing - Customer booklet
Manufacturing - Customer booklet

Process Manufacturing Downloads

Brochures

Documents and Brochures | PDF (868KB)
IFS Applications for Process Manufacturing
IFS Applications for Process Manufacturing
Documents and Brochures | PDF (825KB)
IFS Applications for Food and Beverage
Food and Beverage
Documents and Brochures | PDF (520KB)
Pharmaceutical
Pharmaceutical
Documents and Brochures | PDF (3.08MB)
Enterprise Asset Management
Enterprise Asset Management

Executive summaries

Executive Summaries | PDF (173KB)
Batch Manufacturing
Batch Manufacturing
Executive Summaries | PDF (149KB)
Trade Management
Trade Management
Executive Summaries | PDF (369KB)
Eco-Footprint Management
Eco-Footprint Management
Executive Summaries | PDF (222KB)
Inventory Planning and Replenishment
Inventory Planning and Replenishment

White papers & Solution maps

Solution Maps | Image (106KB)
Solution Map for Process Manufacturing
Solution Map for Process Manufacturing
Whitepapers | PDF (558KB)
ERP Environmental Footprint Management for Manufacturers
ERP Environmental Footprint Management for Manufacturers
Whitepapers | PDF (1.36MB)
Selecting Manufacturing ERP for ISO26000 Compliance
Selecting Manufacturing ERP for ISO26000 Compliance
Whitepapers | PDF (1.22MB)
10 Ways to Use ERP to Lean the Manufacturing Supply Chain
10 Ways to Use ERP to Lean the Manufacturing Supply Chain

All the information you need about how to make your business more agile is only a couple of clicks away

IFS Applications for Process Manufacturing
IFS Applications for Process Manufacturing

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