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Associated Rubber

Associated Rubber streamlines operations and simplifies ISO compliance with IFS Applications™

More time less paper

Since going live with an implementation of IFS Applications 2001 in 2003, Associated Rubber Company has realized significant savings in time and paper. Among other deliverables, the Tallapoosa, GA–based supplier of custom rubber compounds was able to use the document management functions of its new enterprise software suite to streamline ISO compliance measures. 

The company—a leader in custom rubber compounding for customers in the automotive original equipment, printing, oil field, aerospace and roll covering industries—has been ISOcompliant since 1997, and currently is on ISO 9001 2000. 

“We used IFS Document Management™ to turn our ISO documentation system paperless,” Associated Rubber Controller Anderson Benefield said. “Just in paper alone that was a substantial savings. We had piles and piles of threering binders everywhere.” 

“We estimated we had seven or eight sets of manuals in multiple
three-ring binders that everyone had to have access to,” Benefield said. “Every time we made a change we had to reprint every bit of that.” 

The move to paperless ISO compliance was an unexpected bonus of Associated Rubber’s migration to IFS from a legacy system that isolated the plant floors at the company’s four locations from inventory and financial record keeping.

Greater efficiency from back office to shop floor

“The main things we were after were better inventory control and a better accounting period closing procedure,” President Ramey Thompson said. “We wanted real time shop floor reporting and a modern accessible database for sales and product information. Before the implementation, closing monthly was a lengthy process and we would have to run blind for several days. That was a problem.” 

“It was all a manual process, and a lot of it was paper form transmittal with centralized posting of that data, whereas now the IFS system has moved ownership of that responsibility to the shop floor,” Benefield said. 

The fact that data is now updated in real time and is accessible to multiple departments across multiple locations is significant, according to Thompson. 

“Whether it is an order that has been placed, an invoice sent or a payment made, everyone can view that activity—credit control, collections, purchasing,” Thompson said.

Benefits

  • Better inventory control
  • Faster financial closings
  • Streamlined documentation of ISO processes
  • Complex task scheduling across four sites
  • Economical step-by-step implementation
  • Co-existence with third-party applications 

Software

IFS Manufacturing™, IFS Distribution™, IFS Financials™, IFS Maintenance™, IFS Document Management™ 


Do-it-yourself savings

Even as the company enjoys the functionality of its new enterprise software suite, they are planning to augment its functionality—and have even added functionality on their own. With limited support from IFS, Associated Rubber personnel have configured their enterprise software to manage complex task scheduling across their four locations, moving jobs in and out of production and storage facilities with maximum efficiency. 

“There is functionality that we put into the system that didn’t require any assistance from IFS,” Thompson said. “I really question whether we could have done that with SAP or other programs.” 

“The process of generating intersite requisitions and work orders—IFS went over it with us at the 30,000 foot level,” Benfield said. “But we implemented it without a whole lot of direction from IFS.”

Future possibilities

Associated Rubber’s staff already relies heavily on IFS Applications’ ability to export data seamlessly to Microsoft® Excel®, but other interoperability projects are in the offing, including integration with a thirdparty payroll system. 

Thompson also plans to open customer and vendor access portals, allowing company stakeholders immediate access to their account information. “We know we have the software necessary for portals and we intend to have customer and vendor access to these portals at some point,” Thompson said. “Right now it is just a hardware situation in order to ensure security, but we are already pretty close to that goal.” 

Given the dynamic nature of Associated Rubber’s industry (the company currently tracks approximately 5,000 part numbers), the real upside to portal functionality may prove to be inventory reduction. 

“The main thing is trying to improve the timeliness from order to process,” Thompson said.

Facts about Associated Rubber Co.

Founded in 1958, Associated Rubber Co. produces rubber compounds and products for a diverse customer base. Its rubber compounds and products are used in original equipment automotive components, tires, conveyor belts, home appliances, hoses, roll covering, sealing products, carpets, bridges, and many other applications for various industries. The Tallapoosa, Ga.- based company operates seven facilities in three states, and has sales representatives in all areas of the United States east of the Rocky Mountains.

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